Removing the gearbox Before removing the gearbox, disconnect the wire from the terminal "–" battery and drain the gearbox oil. Removing the gearbox is recommended to be done by two people. 1. Turn...
Installing the gearbox Attention! Before installing the gearbox, it is recommended to lubricate the input shaft splines and the outer surface of the clutch release bearing guide bushing with a thin...
Gearbox disassembly 1. Remove dirt and wash the outside of the gearbox. 2. Install the gearbox vertically up. 3. Remove the six nuts securing the rear cover. 4. Loosen the bolt and... 5. ... remove...
Inspection and troubleshooting of gearbox parts 1. Thoroughly clean, rinse and dry the gearbox parts. 2. Inspect the clutch and gearbox housings, as well as the rear cover. They should not have cracks or chips. There should be...
Transmission Output Shaft — Design Description Transmission output shaft: 1 - secondary shaft; 2 - gear wheel of the 4th gear; 3 - gear wheel of the 3rd gear; 4 - gear wheel of the 2nd gear; 5 - 1st gear gear; 6 - main gear...
Dismantling the output shaft Warning. The output shaft must be clamped in a vice, with soft pads on the jaws, behind the inner ring of the front bearing. Tighten the vise so that the shaft can be tilted by...
Inspection and troubleshooting of secondary shaft parts 1. Thoroughly clean, rinse and dry the output shaft parts. 2. Check the condition of the shafts. In the presence of pitting (shells) bearing journals or wear marks, the shafts...
Output shaft assembly 1. Install the thrust washer and press the rear bearing inner race onto the shaft with a suitable drift. 2. Turn the shaft over and place it in a vise with soft metal jaws with...
Transmission input shaft Transmission input shaft: 1 - thrust ring; 2 - gear wheel of the 1st gear; 3 - gear wheel of the 2nd gear; 4 - gear wheel of the 4th gear; 5 - rear bearing of the input shaft; 6 -...
Differential — design description Differential: 1 - drive gear of the speedometer drive; 2 - satellite; 3 - side gear; 4 - driven gear of the main gear; 5 - axis of the satellites; 6 - differential case; 7 -...
Differential disassembly 1. Remove one side gear from the differential housing by turning it 90°around the pinion shaft. 2. Remove the second side gear from the differential case. 3. Remove the retaining...
Inspection and troubleshooting of differential parts The main gears with different gear ratios are installed on the car. On the driven gear, the number of teeth of the driven 1 and driving 2 gears is stamped. Attention! The final...
Differential Assembly Assemble the differential in reverse order. Lubricate all parts with transmission oil before installation. The driven gear is installed with the teeth marking outward. Tightening...
Selection of the differential bearing adjusting ring Note 1: Adjustment ring selection is only required when replacing one of the following parts: clutch or gearbox housing, differential housing, or differential bearings. Note 2:...
Synchronizer — disassembly and assembly Synchronizer details: 1 - hub; 2 - spring; 3 - cracker; 4 - ball; 5 - clutch The grooves for the clamps have holes for the springs. 1. Before disassembly, mark the position of the...
Gear shift mechanism Gear Shift Mechanism: 1 - housing of the gear shift mechanism; 2 - spring; 3 - three-arm gear lever; 4 - latch; 5 - locking bracket; 6 - axis of the gear lever; 7 - guide axle...
Gearbox Assembly 1. Using a suitable mandrel, press the oil seals into the clutch and gearbox housings. Lubricate the sealing lip with Litol-24 grease. Warning. Press the seals with the working...
Gear shift lever Gear Lever: 1 - gear lever; 2 - bushing; 3 - axis of the lever; 4 - lever support; 5 - base; 6 - leather case; 7 - handle 1. Remove the gearshift lever cover from the floor tunnel...
Changing the oil in the gearbox 1 - pointer (probe) oil level 2 - breather 1 - gearbox 2 - oil drain plug The oil change interval is every 75,000 km or every 5 years. Gearbox capacity: five-speed - 3.3 l;...